1. Overview
The Industry 4.0 Educational System is developed in accordance with the future industrial intelligent manufacturing development model and the World Skills Competition, the “Industry 4.0” project of the BRICS National Vocational Skills Competition, and technical standards. It is not only a research platform for Industry 4.0 but also a typical application platform for intelligent manufacturing.
Realized the automatic transmission of process, production, and business data;
Using data model analysis, simulation testing, etc., to achieve efficient and accurate digital design, digital simulation and simulation of the production process, to achieve intelligent production, personalized customization, network collaboration, service extension and digital management, and many other new models.
The vocational training equipment system includes a bottom box feeding station, a bookmark feeding station, a box cover assembly station, and a storage station on the hardware platform.
The training equipment software platform is composed of MES manufacturing execution system, a digital twin system, and WEB development system, etc. The system can complete the personalized customization of bookmarks.
The overall structure adopts a ring design.
The unit adopts a modular structure to dissolve the basic elements of Industry 4.0 into each unit, so that each unit has a standardized architecture, module combination, three-tier network system, network security, resource efficiency, RFID/NFC, MES, etc.
Not only can it meet the expansion needs of technological development, but also can add new technologies and new equipment to the system at any time, so that the entire system can keep up with and meet the development of industrial technology at any time. You can also conduct relevant training in groups.
Each work unit includes the design, assembly, debugging, and optimization of industrial production lines, industrial software design and development, industrial network networking and security, digital twins, MES, and other applicable topics.
2. The main technology of this equipment
The industry 4.0 mechatronics training system involves the following technical fields:
1) Sensor detection technology
2) Electrical control system
3) Motor drive technology
4) Siemens PLC technology
5) RFID technology
6) IoT technology
7) Configuration technology
8) System maintenance and fault detection technology
9) Digital twin technology
10) MES technology and application
11) Logistics technology
12) IT technology
13) Information security
3. Training projects
Contains the following training items
1. Disassembly and adjustment of mechanical structure;
2. Sensor training
3. Pneumatic technology training
4. PLC technical training
5. Electrical control system training
6. Mechanical system installation and commissioning training
7. System maintenance and fault detection technical training
8. Production control and logical relationship
9. Fault diagnosis and elimination of modules, workstations, and the entire system;
10. Use this system to complete experiments and skills training in machinery, processing, pneumatics, sensors, electronic technology, programmable controllers, bus technology, and other automation control technologies;
11. Automatic storage technology training
12. Electrical control unit training
13. Digital twin technology application training
14. MES management software training
15. Power supply control requirements training