What Is Process Control?
Process control is the abbreviation of automatic control of production process and is an important part of automation technology. It usually refers to the continuous or automatic control of production process in industrial production such as petroleum, chemical industry, electric power, metallurgy, light industry, building materials, nuclear energy, etc. In the modern industrial production process, process control technology plays an important role in achieving various optimal technical and economic indicators, improving economic benefits and labor productivity, improving working conditions, and protecting the ecological environment.
Process control systems automate the monitoring and adjustment of complex manufacturing processes to consistently produce quality products. Used in a variety of continuous mass production industries, process control systems allow a few workers to control a large number of complex processes with a high degree of efficiency. Process control systems also improve safety, lower production costs, save energy, and decrease environmental impacts.
The Process Control Training Systems form a complete program designed to familiarize students with the fundamentals of instrumentation and process control. It demonstrates the control of pressure, flow, level, temperature, and pH processes. It can also demonstrate advanced process control techniques, such as feed-forward control, second-order control, and cascade control when used with a controller featuring these functions.
What Industries Use Process Control Systems?
Process control systems play an important role in most advanced manufacturing facilities, especially within industries focused on continuous mass production. Popular industries that rely heavily on process control include: power generation, oil and gas, chemical processing, pulp and paper, food and beverage, biotechnology, pharmaceuticals, semiconductors, plastics, petrochemicals, and water/wastewater.
Equipment
Many work surface, bench, and panel options
Stainless-steel drip tray
Cost-effective solution when compared to industrial training systems
Bench offers lockable storage
Wide range of add-ons and optional components to expand learning
Moveable components build a foundation of knowledge one device at a time, making it easier to teach circuit assembly
Create circuits to mimic industry-specific process control applications
Fault switches on most of the industrial components enable real-world troubleshooting
HART or FOUNDATION Fieldbus communication protocols
Environmentally friendly temperature training system (no cooling water required)
Curriculum
Process control simulation software available
Curriculum available in job-sheet format in standard student activity manuals or in PDF format on CD-ROM as a site license
Innovative approach that also allows interconnection with other products, such as pneumatics applications, PLCs, etc.
Dolang's Process Control Trainer Kit also serves as robust Process Control Training Equipment, making it an ideal solution for both academic and professional environments. Click here to view all of Dolang Vocational training equipment!
Process Control Training Equipment Features
1. It adopts industrial aluminum profile frame, transparent structure design and open interface. The bottom is equipped with universal wheels, each unit is flexibly matched, easy to use and not easy to damage.
2. This training device includes a PLC touch screen all-in-one machine and a button control unit, which can be switched between hand and self without affecting each other. It is the mainstream configuration of small industrial equipment process control, which greatly increases the flexibility of equipment utilization.
3. The temperature, flow, liquid level, pressure detection and sensing devices widely used in the industry can be diversified, and related experiments can be designed.
4. The idea of time-sharing control can collect two or three parameters at the same time, for example, a set of flow measurement and a set of temperature measurement. The object system is made of all-aluminum alloy. From the perspective of aesthetics, without losing the concept of engineering, the object system of the process equipment professional laboratory is reviewed and constructed, and it will be built into a demonstration laboratory with the atmosphere of the times.
5. The device can complete the basic control training project of process control, realize the control and PID adjustment functions of the four parameters of flow, temperature, pressure and liquid level, and can achieve a variety of teaching and training purposes.
Applications and Advantages
Our Process Control Trainer Kit is widely used in:
Education: Universities and technical institutes incorporate it into their curricula to train students in chemical, mechanical, and electrical engineering.
Vocational and Industrial Training: It prepares technicians and professionals for roles in automation and process engineering.
Research & Innovation: The kit provides a controlled environment for testing new control algorithms and optimization techniques.
Furthermore, the kit's modular design and intuitive user interface simplify experiments and enhance troubleshooting skills. It is an essential component of any Process Control Training System, offering cost-effective and safe learning experiences.
Dolang Process Control Trainer Kit stands out as a pivotal educational tool within a comprehensive Process Control Training System. It not only serves as excellent Process Control Training Equipment but also plays a crucial role in both Basic and Advanced Process Control Training Systems. Experience the benefits of hands-on learning and advanced system simulation with our Process Control Trainer Kit, ensuring a robust start and a reliable finish to your training journey.Buy it now.
