1. Overview
The system is mainly used to demonstrate the production and assembly process of the industrial automation production line, including the storage and feeding unit, four-axis robot sorting unit, six-axis industrial robot assembly unit, transportation unit, and MES system unit.
The system can be used for sensor training, including photoelectric sensors, fiber optic sensors, inductive sensors, capacitive sensors, Hall sensors, etc. commonly used in industrial automation. On this device, students can get to know each sensor and master how to use each sensor.
The system can be used for the training of image detection technology. Trainees can learn about image detection equipment, master the use of image detection equipment, and practice the programming of image detection software.
The system can be used for electrical control system training. The electrical drawings are designed according to industrial standards. Trainees can learn circuit principle analysis, PLC I/O address checking and equipment circuit analysis methods on this equipment.
The system can be used for motor drive technology training, including DC motors, stepping motors and drivers, servo motors and drivers, etc. Trainees can learn about motors and master the use of each motor on this device.
The system can be used for industrial robot training, on which trainees can get to know real industrial robots, learn how to use industrial robots and practice programming of the industrial robot software.
This system can be used for Siemens PLC technical training, and trainees can practice PLC wiring, programming and debugging on this device.
This system can be used for the training of Siemens configuration software. Trainees can practice programming of Siemens configuration software and communication between configuration software and PLC on this device.
The system can be used for the training of the production line process, trainees can learn the process of the production line on this equipment.
The system can be used for system maintenance and fault detection technical training. This part focuses on the content and methods of daily maintenance of mechatronic equipment, as well as common fault analysis and troubleshooting methods.
Sensor technology, motor technology, pneumatic technology, control technology, servo drive technology, and communication technology are usually used in automatic lines. The above key technologies are described below with the intelligent manufacturing technology and application system as the carrier.
2. Composition Introduction
– Four-axis industrial robot:
J1 axis: arm length: 225mm; rotation range: ±132º; repositioning accuracy: ±0.01mm
J2 axis: arm length: 175mm; rotation range: ±141º; repositioning accuracy: ±0.01mm
J3 axis: stroke 150mm; repositioning accuracy: ±0.01mm;
J4 axis: rotation range: ±360º; repositioning accuracy: ±0.01mm
Rated/maximum load: 1Kg/3Kg
Encoder module: input 2-channel differential input incremental encoder
– Six-axis industrial robot:
J1 axis: Maximum range of motion: ±170º; Maximum speed: 450°/S
J2 axis: Maximum motion range: ﹣135º~﹢80°; Maximum speed: 380°/S
J3 axis: Maximum motion range: ﹣136º~﹢270°; Maximum speed: 520°/S
J4 axis: Maximum range of motion: ±190º; Maximum speed: 550°/S
J5 axis: Maximum range of motion: ±120º; Maximum speed: 550°/S
J6 axis: maximum range of motion: ±360º; maximum speed: 1000°/S; maximum working radius: 541mm
Repositioning accuracy: ±0.02mm
– Laser marking machine software
1. Freely design the graphic pattern to be processed
2. Support TrueType fonts, single-line fonts (JSF), SHX fonts, dot matrix fonts (DMF)
3. One-dimensional barcode and two-dimensional barcode.
4. Flexible variable text processing, changing the text in real-time during processing, can directly read and write text files dynamically
files and Excel files.
5. Text data can be read directly through the serial port.
6. Text data can be read directly through the network port.
7. There is also an automatic text segmentation function, which can adapt to complex processing situations.
8. Powerful node editing function and graphic editing function, which can perform curve welding, cutting, and intersection calculation
9. Support up to 256 pens (layers), different processing parameters can be set for different objects
10. Compatible with common image formats (bmp, jpg, gif, tga, png, tif, etc.)
11. Compatible with commonly used vector graphics (ai, dxf, dst, plt, etc.)
12. Commonly used image processing functions (grayscale conversion, black and white image conversion, dot processing, etc.), can process 256-level grayscale images
13. Powerful filling function, support ring filling
14. With A variety of control objects, users can freely control the system to interact with external devices
15. Directly support SPI’s G3 fiber laser and the latest IPG_YLP fiber laser
16. Support the open multi-language support function of dynamic focus (3-axis processing system), which can easily support languages of various countries in the world.
