1. Overview
The system closely revolves around the latest technology development trend of “Industry 4.0”,
Integrating advanced technologies such as “MES”, “smart sensor”, “PLC control technology”, “intelligent electromechanical equipment”, “digital twin simulation”, “logistics technology”, “IT technology, and security”, It enables students to learn and master the latest knowledge and skills of Industry 4.0.
DLI4-EAL electronic assembly simulation line platform includes an intelligent storage station, robot assembly station, reflow soldering station, measurement station, processing drilling station, upper cover feeding station, and stamping station.
The software platform is composed of MES manufacturing execution management system, a digital twin platform, etc.
The system can complete typical automatic feeding, robot assembly, visual inspection, logistics transportation, intelligent warehousing, process control and other processes, and learn and master the professional skills of Industry 4.0.
2. Features
– High-quality model selection: The main components used in the platform are all selected from international and domestic well-known brands, with advanced technology and high market occupancy.
– Standardization: When designing the production line, R&D and testing are carried out in accordance with the relevant national safety standards and specifications for machinery and electrical equipment.
– The modular design conforms to the laws of teaching and students’ cognition. Teachers and students can choose different combinations of modules to practice according to the needs of teaching and competitions.
– Personalized customization: Customers can issue personalized orders through the industrial Internet cloud platform or MES, and choose the desired product type and product appearance (color of lamp holder, color of lamp board, etc.).
– Layout: The overall equipment can be arranged in a ring or a straight line, and can also be changed to an L-shape according to needs, equipped with a conveyor belt steering device.
– Field bus: The field control equipment has communication function, which constitutes the bottom control network of the factory, and the equipment is interoperable and interchangeable. Automatic control equipment and systems are connected to the information network to provide more flexible system integration and data processing methods.
– Industry 4.0 intelligent manufacturing technology: Information and communication technology is applied to the manufacturing process. Select and apply sensor technology, automatic identification technology (RFID radio frequency identification, etc.), PLC technology, digital twin technology, MES and data processing, and simulate actual industrial site production execution management.
3. Training Objects
-MOUDLEBUS communication between PLC and RFID;
– Profinet communication between PLC and PLC;
– Communication between MES and PLC;
– Data interaction between industrial robots and peripheral equipment;
– Cognition of industrial robots;
– Operation and programming of industrial robots;
– Maintenance of industrial robots;
– Application of HMI and stepper;
– Application of bus communication technology;
– Application of industrial automation network;
– Application of PLC technology;
– Application of motor drive technology;
– Application of motion control system;
– Digital 3D model building and layout;
– PLC virtual debugging;
– 3D digital production line layout;
– Co-simulation of mechatronics: mechanical interference, mechanism kinematics verification, mechanism dynamics verification;
– Application of MES system.
– Application of Industrial Internet Technology
– RFID application technology
– Logistics technology service
