1. Overview
DLMPS-500A Flexible Modular Production System is a complete, flexible, modular, and easy-to-expand MPS teaching system, developed according to the actual level of students, from simple to complex, from parts to complete machines. Using aluminum alloy structural parts as the basic operating platform of the system, using a variety of mechanical transmission methods to simulate the flexible processing system that completes the modern assembly process, and controlling the electrical control part, various sensors and configuration in modern production in actual industrial production, The industrial bus is fully demonstrated in this system.
2. Main configuration
| NO. | Module | Technical Parameter |
|---|---|---|
| 1 | distribution station | 3-position silo assembly; rotary cylinder feeding assembly; solenoid valve assembly; air source processing assembly; substrate; operation panel; bottom cabinet; FX3U series + guide rail + switching power supply + circuit breaker + sensor |
| 2 | testing station | Test seat lifting assembly; measuring head mechanism; side head lifting mechanism; Conveyor belt mechanism; Solenoid valve assembly; Air source treatment assembly; Substrate; base cabinet; FX3U-32MR+FX3U-485BD+switching power supply+circuit breaker+sensor |
| 3 | processing station | Feeding chute components; simulated processing components; processing detection components; Rotary feeding tray assembly; solenoid valve assembly; air source processing assembly; substrate; base cabinet FX3U-32MR+ FX3U-485BD + switching power supply + circuit breaker + sensor |
| 4 | robot station | Robot components; Manipulator components; Assembly table components; Feeding trough components; Solenoid valve components; Air source processing components; |
| 5 | sorting station | Conveyor belt mechanism components; blocking mechanism components; classification storage bin components; solenoid valve components; air source processing components; substrate Base cabinet; FX3U-32MR+ FX3U-485BD + switching power supply + circuit breaker + sensor |
3. Training Projects
1. Cognition and Application of Pneumatic Technology
-Understanding of air pumps
-Cognition of Air Source Processors
-Cognition of filters
-Cognition and Application of Vacuum Generators
-Cognition of various types of cylinders (pen type cylinders, double rod cylinders, rotary cylinders, etc.)
-Cognition and Application of Electromagnetic Valves
-Cognition and Application of Magnetic Switches
-Cognition of Pneumatic motor
-Cognition of tracheal insertion
-Cognition of adjusting joints
-Installation and commissioning of solenoid valves
-Installation and debugging of cylinder
-Installation and commissioning of Pneumatic motor
-Installation and debugging of air source treatment
-Maintenance and upkeep of various cylinders
-Maintenance and upkeep of various solenoid valves
2. Cognition and Application of Sensing Technology
-Cognition and Application of Photoelectric Sensors
-Cognition and Application of Fiber Optic Sensors
-Cognition and Application of Magnetic Sensors
-Cognition and Application of Current Sensor
-Cognition and Application of Eddy Current Proximity Switch
-Wiring methods for various sensors
-Fault diagnosis, maintenance and upkeep of various sensors
-The Widespread Application of Various Sensors in Industrial Sites
3. Cognition and Application of Mechanical Transmission Technology
-Cognition and application of belt conveyor
-Cognition and Application of Gear Transmission
-Cognition and Application of Chain Transmission
-Cognition and Application of Cylinder Transmission
-Cognition and Application of Ball Screw Transmission
4. Principles and Applications of Industrial Automation Technology
-The Principle and Application of PLC
-Programming Method and Application of PLC
-The Method of Programming the Loading Station with PLC
-The Method of Programming Operation Station with PLC
-The Method of Programming Processing Stations with PLC
-The Method of Writing and Installing the Handling Station Program with PLC
-Method of Writing Installation Unit Station Program with PLC
-The Method of Programming Stereoscopic Storage Station with PLC
-The Method of Programming the Handling Unit Station with PLC
-The Method of PLC Programming the Work Unit Station Program of the Conveyor Belt
-Comprehensive programming methods for each station
5. Cognition and Application of DLMPS-500A Modular Production Line
-The connection and application between the feeding station and the operation station
-Connection and Application between Operation Station and Processing Station
-The connection and application between the loading station and the processing station
-The connection and application between the loading station and the installation and handling station
-The connection and application between the loading station and the installation station
-The connection and application between the loading station and the three-dimensional storage station
-The connection and application between the loading station and the handling station
-The connection and application between the feeding station and the belt conveyor station
-Connection and application between stations
-Practical training on the comprehensive ability of the system
6. Through systematic training, students can master the following skills:
-Dynamic real-time monitoring
-Learning programming languages for PLC and PC controllers
-Application of production process
-Application of Mechanical and Pneumatic Component Assembly
-Understand how to select and apply electrical components
-Application of Pneumatic Technology
-Application of various sensors
-Standard requirements for the design of electrical schematic diagrams and component symbols
-Understand how to arrange and wire the disk properly
-Installation and sensitivity adjustment of various sensors, understanding how to judge the quality of sensors and accident handling methods;
-System debugging process: cylinder debugging; Motor trial operation; Debugging of mechanical position; Debugging of sensors; Collection of various signals; Single station debugging and re networking debugging
-Fault diagnosis and maintenance of equipment
-ROBOT robot is the application of 6 DOF robot in the production line, and grasp the application of six axis linkage in industry;
-Master CNC programming technology;
-Current Bus Technology
