Process Control Training Equipment

Process Control Training Equipment

DLDS-S361 Instrumentation and Process Control Training System

Share:

Instrumentation & Process Control is a vital part of many major industries and involves monitoring and controlling machines, systems, and processes across a large number of sectors globally. Instrumentation & Process Control skills can be valuable to a number of industrial fields, including chemicals, energy, pharmaceutics, and more. Dolang Introduction’s Instrumentation & Process Control trainers prepare students for rewarding careers in Instrumentation & Process Control, including process control engineers, process technicians, and more!


The Instrumentation and Process Control Trainer allows students performing hands-on experiments in Pressure, Flow and Level applications.

Instrumentation and Process Control Training System

Details introduction

Equipment Overview

Dolang Instrumentation and Process Control Training System teaches learners to a wide range of industrial processes (temperature, pressure, flow, and level) as well as with their instruments and control.DLDS-S361C DS was produced by dolang training simulator for vocational skills competition.The structure diagram of the application system of technical teaching equipment Instrumentation and process control training system including product flexible batching system, product flexible deep processing system, product flexible post-processing system, digital networked intelligent measurement and control system, production process visualization platform, and more functional operating platform, etc.

The DLDS-S361 Instrumentation and Process Control Training System from Dolang Introduction allows students to perform hands-on experiments in important concepts related to Pressure, Flow and Level applications. The system is delivered in a mobile frame version and allows to include several add-ons, including concepts and technologies related to Temperature.

Process control is a versatile and vital part of major industrial processes related to oil and gas refineries, power generation, petrochemicals, food processing and bottling, biotechnology, pharmaceuticals, and chemical manufacturing.

Students will learn to calibrate, adjust, install, operate, and connect process control systems in various industrial applications.

Parameter:

Model: DLDS-S361  Instrumentation and Process Control Training System

1. Power Supply: AC380V±10%, 50Hz.

2. Occupation Size: overall layout size 8000mm*800mm*1850mm (L×W×H)

3. Working Environment: temperature 5℃-+40℃, relative humidity <85% (25℃).

4. Safety Protection: multiple protections for over-temperature, over-pressure, liquid level alarm, and emergency stop.

5. PLC: Siemens S7-1200 series.

6. The host distributed control system (DCS).

Top Key Features

Allows for pressure, flow, level & temp activities

Fits through standard doors

Operates on 120V AC

Includes a standard PID controller with software interface

Uses standard industrial transmitters & valves

Can be expanded to include any brand POC & HMI functionality via valve position adjustment

Allows for rabid conversion & modification of experiments

Simple design with easy to follow hands on activities

Designed & built with industry relevant components


History:

Instrumentation & Process Control originated in the early 20th century, coinciding with industrial growth that demanded better monitoring of production processes. Early developments involved basic mechanical and pneumatic systems, which paved the way for the more sophisticated electronic and digital control systems that followed. Innovations by Bell Labs and Foxboro were instrumental in advancing control techniques. In the 1960s, computers began to influence process control, allowing for greater precision and complex monitoring. By the 1990s, advancements in software and network capabilities transformed instrumentation, making remote monitoring and data analysis integral to modern industries. Today, Instrumentation & Process Control continues to evolve, integrating with IoT and AI for smarter and more responsive systems.

Trends:

Recent trends in Instrumentation & Process Control focus on the integration of IoT and Artificial Intelligence to create smart, predictive systems. With advancements in sensor technology and data analytics, industries are moving towards real-time data-driven decision-making. Predictive maintenance, made possible through advanced sensors and machine learning, allows companies to reduce downtime and maintenance costs. Furthermore, cloud-based monitoring has expanded, enabling remote management of industrial processes. Major players like Emerson and Schneider Electric are pioneering innovations in automation, making Instrumentation & Process Control a cornerstone for achieving operational efficiency and environmental sustainability in industries worldwide.

Equipment Features

Using this system, students can learn and master the following skills:

1.Sensor detection technology: including pressure transmitter, temperature transmitter, liquid level transmitter, flow transmitter, etc. commonly used in industrial instruments. Students can know various typical sensors on the equipment and master the use methods of various sensors.

2.Installation technology of instruments and pipelines: installation methods of pressure transmitter, temperature transmitter, liquid level transmitter, flow transmitter, etc. commonly used in industrial instruments and fabrication of pipeline system.On this equipment, students can understand the installation forms of various typical sensors and the horizontal and vertical layout of pipelines, and master the use methods of various sensors and pipelines.

3. DCS centralized control technology: through this platform, students can master the application of upper components and how to configure, collect data and control in the upper system.

4. PID regulation: students can know how to control constant temperature, constant pressure, constant flow, constant liquid level and other PID controls through PID on the equipment.

5.Production line process flow: students can learn the process flow of the production line on this equipment and arrange the pipes with corresponding functions according to the process flow diagram.


Training Projects

- PLC programming application

- Application of touch screen programming;

- PLC and touch screen communication application

- Intelligent meter communication application

- Communication between DCS and PLC;

- Application of upper configuration software;

- Application of bus communication technology;

- Application of industrial automation network;

- Over-control instrument technology application

- Application of sensor detection technology;

- Application of process control system;

- Application of pressure PID adjustment;

- Application of temperature PID adjustment;

- Application of flow PID adjustment;

- Wiring and application of electrical control system;

- Application of heat source;

- Application of cold source;

- Cognition and application of production technology


Training System Design

The system’s unique design allows rapid conversion between Pressure, Flow and Level experiments by adjusting the position of valves. All devices are pre-wired to terminal strips allowing for quick circuit modification.

Activities in loop wiring, transmitter setup and loop tuning of PID parameters provide a thorough understanding of Process Control. The system is delivered in a mobile frame version and allows to include several add-ons.

Industries

Instrumentation and Process Control Training Systems play an important role in most advanced manufacturing facilities, especially within industries focused on continuous mass production. Popular industries that rely heavily on process control include: power generation, oil and gas, chemical processing, pulp and paper, food and beverage, biotechnology, pharmaceuticals, semiconductors, plastics, petrochemicals, and water/wastewater.

Get In Touch

Contact Us

Focus on customers and become a long-term and large-scale international enterprise

TOP