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What is Industry 4.0 Training System?

Aug. 04, 2025

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As manufacturing evolves into Industry 4.0—with cyber-physical systems, IoT, big data, AI, and decentralized decision-making—the pressing challenge is: how to train the workforce to master these technologies? That's where the Dolang Industry 4.0 Training System comes into play.


The Evolution of Industry 1.0 to 4.0 and Beyond


Industry 1.0 – The Industry of Steam

The first industrial revolution began in England in the 1760s with the introduction of water and steam used to help transport goods from place to place. Steam was already known; however, it wasn’t until this time that it was used in industrial processes, making it the biggest breakthrough of its kind during the era. Industries such as glass, mining, agriculture, and textiles greatly benefited from this as they were now able to produce larger quantities of items due to the introduction of mechanization.


Industry 2.0 – The Technological Revolution

The rise of the Second Industrial Revolution began mostly in Britain, America, and Germany in the 1870s and was known as the “Technological Revolution.” During this time, electrical technology was introduced and powered machines unlike anything else. This made machines much more user-friendly and much more cost-efficient. It was also when mass production became a reality due to the creation of the assembly line. This allowed the invention and success of automobiles and planes.


Industry 3.0 – The Digital Revolution

The third industrial revolution in the 1970s sparked the beginning of IT and computer technology, known as the “Digital Revolution.” While the computers were much larger than what we currently use, they laid the foundational groundwork for current computers. While these computers were mostly automated, they did still need a human controller. Manufacturing and automation also advanced because of internet access, connectivity, and renewable energy. Industry 3.0 is still widely used in the workforce and has been a tremendous help in guiding Industry 4.0.


Industry 4.0 – Humans, Technology, and Sustainability

It’s been debated when Industry 4.0 began, but the term was coined in 2011, with the industry seeing great growth in smart machines, storage systems, and production facilities not needing any human interaction. The start of the Internet of Things (IoT) was created, which is an interconnected network of machine devices and vehicles embedded with computerized sensing, scanning, and monitoring capabilities. Sustainability has also been a big factor in Industry 4.0 as the world continues to improve the environment. The hope is that by developing more green technology using Industry 4.0, the three pillars of sustainability (environmental, economic, and social) will be see a big improvement.


From Industry 1.0 to the current 4.0, each one of these has shown tremendous change and growth in the world. It’s hard to imagine, with as much as things have already advanced, what else is there to think of? There is still a skills gap that must be closed if these industries are to survive. Trained individuals are very high in demand and needed to help with the continual growth. Let Dolang help you prepare your students the future of Industry 4.0 and beyond.


What is Industry 4.0 Training System


An Industry 4.0 Training System is a specialized, hands-on educational platform designed to teach students, technicians, and engineers the skills needed to work with smart manufacturing technologies and digitalized industrial processes. It bridges the gap between traditional manufacturing education and the advanced technologies used in Industry 4.0, such as:

● Internet of Things (IoT) integration

● Cyber-Physical Systems (CPS)

● Automation & Robotics

● Industrial Networking

● Big Data & Cloud Manufacturing

● Artificial Intelligence (AI) for production

● Digital Twin Simulation

● MES/ERP systems


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Core Purpose


The system provides real-world, simulated production environments where learners can:

● Operate intelligent machines and sensors

● Analyze and interpret production data

● Manage automated workflows and connected devices

● Troubleshoot complex smart manufacturing setups


Key Components of Industry 4.0 Training System


1. Cyber-Physical Systems (CPS)

CPS refers to the integration of physical and digital elements in manufacturing processes. Machines, products, and systems are interconnected, enabling real-time data exchange and decision-making.


2. IoT and Sensors

The Internet of Things involves embedding sensors in machinery, products, and infrastructure to collect and transmit data. This data is then used for monitoring, optimization, and predictive maintenance.


3. Big Data and Analytics

Industry 4.0 leverages vast amounts of data generated by IoT devices. Big data analytics and machine learning algorithms process this data to gain insights, enhance efficiency, and make informed decisions.


4. Artificial Intelligence and Automation

AI technologies, such as machine learning and robotics, play a pivotal role in automating tasks, optimizing processes, and improving quality control.


5. Decentralized Decision-Making

Industry 4.0 promotes decentralized decision-making, where systems and machines have the autonomy to respond to changing conditions without human intervention.


Key Features & Advantages of Industry 4.0 Training System


Modular design – allows scaling from a single training station to a complete production line simulator

Multi-discipline learning – combines mechanical, electrical, automation, and IT concepts

Interactive software integration – connects physical equipment with simulation platforms

Upgradeability – supports adding new modules as Industry 4.0 technologies evolve


Industry 4.0 Training System Application


For Schools/Universities – creates a competitive, future-ready curriculum

For Technical Training Centers – accelerates skill development for emerging jobs

For Industry – helps upskill current employees to operate next-gen manufacturing systems


The Future of Industry 4.0


Industry 4.0 represents a paradigm shift in manufacturing, enabling greater flexibility, efficiency, and responsiveness to customer needs. Companies that embrace this revolution can reduce production costs, minimize downtime, improve product quality, and enhance sustainability.


As we move forward, the lines between physical and digital systems will continue to blur. Advances in AI and machine learning will lead to more autonomous and adaptive manufacturing processes. Additionally, the use of 5G technology will further enhance connectivity, facilitating real-time communication and remote monitoring.


How to Integrate Industry 4.0 Training in Your Institution


1. Explore Our Solutions

Visit the Industry 4.0 Training System page to browse our portfolio, including digital twin platforms and collaborative manufacturing modules.


2. Select Your Preferred Model

Choose between modular learning units or fully integrated simulation systems tailored to your lab size and learning objectives.


3. Deploy & Train

We provide fast deployment, instructor training, and full technical support to ensure seamless integration.


4. Continuous Evolution

As Industry 4.0 tools evolve, our systems can be upgraded—keeping your curriculum always aligned with the latest manufacturing technologies.


In short, an Industry 4.0 Training System is like a miniature smart factory that you can use for education and workforce training—combining theory, simulation, and practical operation in one environment. By integrating the Industry 4.0 Training System into your curriculum, you empower institutions to stay ahead, students to become industry-ready, and educators to deliver meaningful, future-proof learning experiences.


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Dolang Education

DLDS-431 Green Design and Verification Platform

This system of vocational training equipment revolves around the electrical and electronic product environmental inspector (product design and verification direction) as the core, relies on modern industrial automation technology as a means, and uses industrial Internet technology, edge computing technology, big data analysis, automatic control technology, intelligent sensor technology and many other technologies Advanced technology completes the debugging and maintenance of green design and verification platform equipment for electrical and electronic products.

DLDS-532 Industrial Network Intelligent Control and Maintenance System

This vocational technical training equipment takes the industrial network intelligent control and maintenance of a typical intelligent manufacturing production line as the background, and uses technologies such as industrial network, automatic control, data acquisition and remote operation and maintenance to complete the integrated debugging and maintenance of intelligent production lines.

DLIM-WL08 Logistics Management Training System

The logistics management system of technical training equipment includes the table body, industrial robot, storage unit, manipulator unit, switchboard unit, code scanner unit, video surveillance unit, etc.

DLIM-732 Service-oriented Manufacturing Technology Platform

The Smart Manufacturing Technology Training Platform is one kind of Industry 4.0 Training System which focus on the key technologies and typical production application scenarios of network collaborative manufacturing in the service-oriented manufacturing process

DLIM-729A Intelligent Equipment Digital System

DLIM-729A Intelligent Equipment Digital Twin Training System is one kind of TVET vocational training equipment which catch up to latest technology like virtual simulation (digital twin) technology and intelligent manufacturing technology, build a digital twin scientific research and lab training platform that integrates real manufacturing equipment, virtual production lines, virtual debugging, and intelligent control, and meets the vocation school professional needs of mechatronics, industrial robots, intelligent manufacturing, and industrial Internet.

DLIM-4212 Industry 4.0 Training System

The industry 4.0 training equipment is required to closely focus on the latest technology development trend of "Industry 4.0", and integrate "Internet +", "Smart Sensor", "PLC Control Technology", "Smart Electromechanical Equipment", "Digital Twin Simulation", "Logistics Technology", "IT Technology and safety" and other advanced technologies can enable students from engineer university,vocation training institution, training schools to learn and master the latest knowledge and skills of Industry 4.0.

DLIM-DT01A Digital Twin Technology Application Platform

DLIM-DT01A digital twin technology application training platform uses advanced simulation technology to reproduce the three-layer organizational structure of the industrial Internet collaborative manufacturing training platform

DLIM-512MS Intelligent Manufacturing Application Technology Equipment

DLIM-512MS intelligent manufacturing application technology training equipment adopts a typical model of discrete manufacturing --- "intelligent manufacturing" unit in the field of mechanical cutting, Combining high-end CNC machine tools and industrial robots

DLIM-103MA Internet Collaborative Manufacturing Production System

The hardware platform of industrial engineering lab equipment DLIM-103MA Internet collaborative manufacturing production system consists of network layer suite, training platform, bookmark feeding module, industrial vision inspection module, six-axis industrial robot handling and assembly module, bookmark box feeding module, RFID electronic tag reading and writing unit, industrial engineering lab equipment consists of automated storage module, AGV mobile trolley and control system.

DLIM-102MA Industry 4.0 Training System

The Industry 4.0 Training System is mainly used to demonstrate the production and assembly process of the industrial automation production line, including storage and feeding unit, four-axis robot sorting unit, six-axis industrial robot assembly unit, transportation unit, and MES system unit.

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