Automotive Training Equipment

Automotive Training Equipment

DLQC-XNY09 Electric Vehicle Switched Reluctance Motor Training Platform

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Model: DLQC-XNY09 Switched Reluctance Motor Training Platform

Technical parameter of the Vehicle Teaching bench

1. Stand Dimensions: ≥ 1200 mm (L) × 800 mm (W) × 1800 mm (H)

2. Frame Material: European standard industrial silver aluminum profile/matte oxidized finish

3. Main Panel Material: Aluminum-plastic panel for weather resistance, wear resistance, high temperature resistance, high strength, and corrosion resistance

4. System Circuit Diagram Printing Method: UV printing (The system circuit diagram is drawn and assembled in accordance with the original factory maintenance manual).

5. Drive Motor: Operating Range: 75%-120% of rated voltage.

Peak Power (kW): 4 kW.

Maximum Efficiency: 96%.

Peak Speed (rpm): 3000

Rated Voltage (V): 72.

Driver Protection Rating: IP54.

6. Gearbox: Two-stage helical gear transmission, total reduction ratio 1:16.7


Details Introduction

Overview

The EV electric Vehicle  power system training platform is composed of switched reluctance motor, motor controller, power energy system (power battery pack assembly), high-voltage fuse system, operation control system, instrument cluster, drive axle, reducer assembly, BMS management system, charger, etc. The EV Technical Teaching Equipment simulates the working conditions of the electric vehicle power system and is suitable for the automotive teaching needs of pure electric vehicle motor drive systems in various engineering colleges and engineering universities.


Configuration

The Automotive training platform includes the following main parts:

① Drive motor assembly * 1 set; ② Mobile stand * 1 set; ③ Charger * 1 set; ④ Motor controller assembly port * 1 set; ⑤ Shift lever assembly * 1 set; ⑥ Instrument assembly * 1 set; ⑦ Brake pedal * 1 set; ⑧ Accelerator pedal * 1 set; ⑨ Battery pack assembly * 1 set; ⑩ BMS system management unit * 1 set; ⑪ Maintenance switch * 1 set; ⑫ Wheels * 2 sets; ⑬ Discharge relay * 1 set; ⑭ Brake wheel cylinders * 2 sets


Training bench function feature

1. A fully operational pure electric vehicle drive system with a drive motor ≥3kW fully demonstrates the structure and operating process of the pure electric vehicle drive system.

2. The training platform panel is equipped with electric vehicle instruments that display real-time changes in parameters such as vehicle speed and voltage.

3. The power battery pack BMS (Battery Management System) information is displayed on a 10.1-inch LCD screen via RS485 communication. The touchscreen display can page through real-time voltage of each power battery cell, real-time temperature at multiple monitoring points, operating status of the discharge relay, charging relay, pre-charge relay, bus current, and other battery pack information.

4. The power battery pack is equipped with a mechanical maintenance switch for conveniently disconnecting the entire power supply. The translucent design of the power battery pack and built-in LED lighting facilitate students' observation of the internal battery structure.

5. The training platform is equipped with an electronic throttle control device, allowing for convenient control of the pure electric vehicle drive system's acceleration and deceleration.

6. The training platform is equipped with installation protection devices such as a main power switch and protective covers for rotating components. 7. The training platform is equipped with a measurement panel, displaying circuit diagrams and measurement terminals for motors and controllers. Students can visually compare the schematics of the drive motor and motor controller with the actual device, understanding and analyzing the operating principles and processes of the electric vehicle battery pack management and control system. A multimeter can be used to measure parameters such as resistance, voltage, and current at the terminals.

8. The battery management module accurately collects and analyzes battery pack parameters in real time, then uses the control circuit to achieve balanced charging and discharging of the battery pack. This system not only balances the charging and discharging of the batteries but also effectively compensates for any inconsistencies, ensuring optimal performance of each cell.

9. The Electric vehicle training platform's frame is constructed of high-strength European-standard aluminum profiles and is trimmed with anti-collision rubber strips, making it durable and attractive. It features four swivel casters with self-locking mechanisms for secure positioning.

10. The automotive training bench is equipped with an intelligent touchscreen fault setting and assessment system. The instructor sets a fault, and students analyze and locate the fault point, helping them master real-world vehicle fault handling skills.



Experiment Projects of the EV training platform

1. Project training on the structure and operating principles of motor and control systems.

2. Project training on the installation locations of various components in motor and control systems.

3. Project training on fault diagnosis and troubleshooting of motor and control systems.

4. Project training on practical operation and theoretical examinations of motor and control systems.

5. Project training on color schematic waveforms of motor systems.

6. Project training on signal voltage, resistance, and current in motor schematics.

7. Project training on signal voltage, resistance, and current of motor controller components.

8. Understand the assembly and connection methods of lithium iron phosphate power battery packs.

9. Learn how to measure basic parameters of lithium iron phosphate power battery packs.

10. Master the diagnosis and repair methods of common faults of lithium iron phosphate power battery packs.

11. Understand the operating principle and pin definitions of on-board chargers.

12. Understand common faults and replacement methods of on-board chargers.

13. Understand the control methods and components of distributed battery management systems.

14. Understand the components and functions of AC asynchronous motor drive systems. 

15. Master the measurement methods for motor drive system control parameters.

16. Master common motor drive system faults and troubleshooting methods.

17. Master the parameter relationships between energy recovery torque, current, voltage, and speed


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